Automotive Solutions

Accelerating innovation in automotive manufacturing

From concept prototypes to functional parts and performance components, Sahas powers the automotive industry with advanced 3D printing and digital manufacturing solutions.

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Drive the Future of Mobility

Applications in the Automotive Industry

Rapid Prototyping
End-Use Functional Parts
Tooling, Jigs & Fixtures
Spare & Legacy Parts
Motorsports & Performance
Customisation
Research, Testing & Material Development
Sustainability & Light weighting

Rapid Prototyping

  • Concept Models
  • Aerodynamic Test Models
  • Transparent light housings

End-Use Functional Parts

  • HVAC ducts & brackets
  • Battery enclosures & cooling systems
  • Door handles, vents, dashboard elements
  • Wire harness clips & cable holders

Tooling, Jigs & Fixtures

  • Assembly jigs and positioning fixtures
  • Inspection and checking gauges
  • Robot grippers and end-effectors
  • Injection molding inserts with cooling

Spare & Legacy Parts

  • Discontinued interior trim components
  • Engine mount brackets (low-load)
  • Gear knobs and control levers
  • Aesthetic and fitment replacement

Motorsports & Performance

  • Exhaust components (manifolds, tips)
  • Brake cooling ducts
  • Custom aerodynamic wings and splitters
  • Custom steering wheels or controls

Customisation

  • Personalized interior trims and nameplates
  • Custom badges, emblems, and branding inserts
  • Bespoke gear knobs, shift paddles, and pedals
  • One-off colour-matched body panels or accents

Research, Testing & Material Development

  • Standardised test coupons for tensile, impact, and fatigue studies
  • Prototype material blends and composite lay-ups
  • Heat-resistant housings for sensor and instrumentation trials
  • On-vehicle prototypes for crash and durability testing

Sustainability & Lightweighting

  • Topology-optimised structural brackets
  • Honeycomb core panels for weight reduction
  • Metal-to-polymer part conversions
  • Recyclable bio-polymer components

Frequently Asked Questions

3D printing enables fast production of design prototypes, fit-check parts, and functional mockups—significantly reducing development time and cost during automotive product design cycles.

Yes, with advanced materials and certified processes, 3D printed parts are used as end-use components in low-volume production, electric vehicles, and specialty applications.

Manufacturers use 3D printing to create custom jigs, assembly fixtures, and checking gauges—cutting lead time, improving ergonomics, and reducing tooling costs.

Yes, reverse engineering and 3D printing allow reproduction of obsolete or low-demand parts, supporting restoration, aftermarket services, and legacy vehicle maintenance.

3D printing delivers lightweight, custom components with optimized geometries for racing and performance applications—offering rapid iteration and improved vehicle dynamics.

Custom grilles, trims, brackets, and dashboard components can be 3D printed to match personal design preferences or limited-edition vehicle aesthetics.

Yes, it enables fast iteration of test samples and material coupons, supporting R&D in thermoplastics, composites, and structural optimization for new product development.

By enabling lattice structures and topology-optimized parts, 3D printing helps reduce component weight, enhancing fuel efficiency and electric vehicle range.

On-demand 3D printing eliminates the need for large inventories, allowing just-in-time production of spare parts, especially for rare or vintage vehicles.

Yes, 3D printing reduces material waste, enables local production, and supports use of recyclable or bio-based materials—contributing to sustainable manufacturing practices.